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How to Accurately Calculate the Neutral Grounding Resistance Value of a Transformer

Writer: admin Time:2025-09-19 08:29:48 Browse:1051℃

The transformer neutral grounding resistor is a critical component in power systems, used to limit ground fault current. Its main function is to keep the neutral point voltage within a safe range and reduce insulation stress caused by overvoltage. The design must comprehensively consider system voltage level, short-circuit current capacity, and grounding method. Now let’s clearly explain the principle and steps for calculating the neutral grounding resistor (NGR) of a transformer, and give two numerical examples (one simple approximation, and one considering the transformer zero-sequence impedance). I will calculate the numbers step by step, so that they can be directly applied。

Current through Neutral Grounding Resistor during a Single-Phase-to-Ground Fault

The current flowing through the grounding resistor R during a single-phase-to-ground fault is approximately:

If=VphZ0+R+ZgI_f = rac{V_{ph}}{|Z_0 + R + Z_g|}

Where:

  • VphV_{ph} = Phase-to-neutral voltage (line-to-line voltage VLLV_{LL} divided by 3sqrt{3}), in volts (V).

  • Z0Z_0 = Zero-sequence impedance of transformer and system (complex, Ω).

  • ZgZ_g = Grounding conductor and soil impedance (usually small, often merged into a real number).

  • RR = Neutral grounding resistor to be selected (real, Ω).

Common Engineering Simplification

When Z0Z_0 is very small or can be neglected, it is often approximated as:

Formula:

R=UL3×Ifault

UL: Line voltage or system voltage

Ifault: Protection current setting (typically 200–1000 A)

Example:
For a 10 kV system with a 500 A target fault current,

R=100001.732×50011.54Ω

In practice, 12 Ω is commonly used to align with standard resistor element series.
Verification: Neutral-point voltage displacement ≤ 10 % of phase voltage; steady-state temperature rise within rated limits.



More Accurate Calculation (when Z0Z_0 is known and complex)

Let

Z0=jX0+R0Z_0 = jX_0 + R_0

(where R0R_0 is usually very small and can be neglected). For a desired fault current IfI_f, the total impedance magnitude must satisfy:

Ztotal=VphIf|Z_{total}| = rac{V_{ph}}{I_f}

and

Ztotal2=(R+R0)2+X02|Z_{total}|^2 = (R + R_0)^2 + X_0^2

Therefore:

R=(VphIf)2X02R0R = sqrt{left( rac{V_{ph}}{I_f} ight)^2 - X_0^2} - R_0

If the right-hand side becomes negative, it means that for the given X0X_0, the desired IfI_f cannot be achieved (i.e., the zero-sequence reactance already limits the maximum fault current).

Additional Considerations

  • The thermal energy capacity of the NGR is crucial: it is usually rated by short-time current capacity (e.g., 1s, 10s) and energy I2tI^2t, rather than designed for continuous megawatt-scale dissipation.

  • Voltage across the resistor:

    VR=If×RV_R = I_f imes R

  • Power dissipation at fault:

    P=If2RP = I_f^2 R

  • For continuous grounding (e.g., high-resistance grounding), the resistor must withstand continuous power. For low-resistance grounding, it is usually designed for short-time endurance only.

  • Selection of RR should also consider protection relay settings, insulation level of equipment, operational requirements, and standards.

Numerical Example (10 kV system, line voltage = 10 kV)

First calculate phase voltage:

Vph=VLL3=10,0001.732055773.5VV_{ph} = rac{V_{LL}}{sqrt{3}} = rac{10,000}{1.73205} pprox 5773.5 , V

Example 1 (Simplified method, neglecting zero-sequence impedance):

Target: Limit single-phase fault current to 200 A.

R=VphIf=5773.5200=28.87ΩR = rac{V_{ph}}{I_f} = rac{5773.5}{200} = 28.87 , Omega

So, a grounding resistor of about 29 Ω will limit the fault current to approximately 200 A.

Example 2 (Including transformer zero-sequence reactance):

Suppose Z0=j10ΩZ_0 = j10 , Omega (purely reactive, negligible real part). Desired fault current: If=200AI_f = 200 , A.

Required total impedance:

Ztotal=VphIf=5773.5200=28.87Ω|Z_{total}| = rac{V_{ph}}{I_f} = rac{5773.5}{200} = 28.87 , Omega

Now:

(R+R0)2+X02=Ztotal2(R + R_0)^2 + X_0^2 = |Z_{total}|^2

With R00R_0 pprox 0:

R=28.87210227.08ΩR = sqrt{28.87^2 - 10^2} pprox 27.08 , Omega

Thus, considering zero-sequence reactance, the required resistor is slightly smaller (~27.1 Ω) compared to the simplified calculation (29 Ω).

Limiting Case

If zero-sequence reactance is large, say X0=10ΩX_0 = 10 , Omega, the maximum possible single-phase fault current is:

Imax=VphZ0=5773.510577.35AI_{max} = rac{V_{ph}}{|Z_0|} = rac{5773.5}{10} pprox 577.35 , A

This shows that when X0X_0 is already large, even if R=0R = 0, the fault current is limited by Z0Z_0, and cannot be increased further.

When selecting a grounding resistor cabinet, stainless steel or nickel-chromium alloy should be used for the resistor enclosure, with forced-air cooling devices to ensure proper heat dissipation. During installation, reliable connection between the grounding electrode and the main grounding grid is essential, with exothermic welding recommended. The resistor cabinet should be enclosed with independent fencing, have a protection rating of no less than IP54, and be mounted on a concrete foundation at least 30 cm high. Maintenance personnel should test resistance variation quarterly, using a micro-ohmmeter with an accuracy of ±2% or better. Common faults include resistor plate burnout and oxidation of connectors, often caused by long-term overload or poor contact.

A typical case shows that in a 110 kV substation, undersized grounding resistance caused series resonance during a single-phase ground fault, leading to the burnout of a voltage transformer. After recalculations, the resistance was adjusted from 4 Ω to 8 Ω, and system operation returned to normal. Such parameter adjustments must be synchronized with relay protection setting verification to avoid misoperation or refusal of protection.

For special scenarios such as wind farms, the influence of collection line distributed capacitance must be considered. A dynamic grounding resistor is recommended, which can automatically adjust resistance by monitoring neutral point displacement voltage in real time. The IEC 60076-22 standard specifically states that grounding resistors used on offshore platforms must undergo anti-corrosion treatment and pass a 1000-hour salt spray test without rusting.

Maintenance guidelines require establishing a temperature-rise archive for resistors, with operating temperature not exceeding 80% of the manufacturer’s rated value. Infrared thermography should confirm that temperature difference between resistor plates of the same phase is less than 15 °C. After multiple ground fault events, DC withstand voltage tests must be performed on resistor plates to detect any insulation degradation.



Related Articles:

How to Accurately Calculate the Neutral Grounding Resistance Value of a Transformer

Global Top 8 Neutral Grounding Resistor (NGR)Manufacturers

Transformer Neutral Grounding Methods and Applications for High-, Medium-, and Low-Voltage Systems

Solid, Resistance, and Ungrounded Systems — Which Is Safer for your Network?

Why Does the Neutral Point of a Large Generator Need to be Reliably Grounded?


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